Saturday, May 30, 2015

Operational Mechanisms of the Dust Collection Systems

Maintenance of air quality is vital in any working environment. Dust removal systems do exactly this through removal of the particulate materials from the air and internal environment. A simple working formula of these systems is to capture, transmit and collect these impurities. Capturing is done through devices such as capture hoods, transmission through ducting system and final collection through either simple filters to more complicated devices like scrubbers or electrostatic precipitators.




Operation of Dust Collection Systems
The main aim of filtration is to remove particles from the air usually in the range of 2 – 10 micrometers and to handle large volume of air continuously. Simple dust collection systems operate via a single unit vacuum system to develop suction and complete air filtration. Particulate matter is pulled into the impeller and into a container of a bag. The clean air can then be re-circulated into the room.

Larger and more complex systems have a two stage process, which is able to isolate particles based on their sizes. Cyclone systems are a good example of these systems. The air can then be exhausted outside or can be re circulated back to the house or production facility.

Oxidizing Air Pollution Control Systems
Air Pollution Control Systems use heat or elements with additives to stimulate oxidation reactions. These oxidizers “wash” polluted air through platinum or palladium and cause oxygen to separate and result to formation of non toxic waste products such as nitrogen and oxygen.

Non – Oxidizing Air Pollution Control Systems
These equipments use a different method to filter out impurities. They use air scrubbers (wet or dry) to complete the filtration. The dry types are able to remove gases like sulfuric oxides or hydrogen chlorides, by use of alkaline materials. Wet scrubbers clean out dust and larger pollutants using water or other reagents. Electrostatic filters operate with electrical fields to clean out air. They clean out smoke, mists and liquid contaminants in the air.

Pulse Jet Cartridge
This type of filtration system is basically applied for areas with ambient temperature conditions and basically for free flowing dusts and materials. They are thus suitable for lighter to heavy volumes of particles in the air. Their typical processing volumes are 1.7 – 60 cubic meters of air.

Pulse Jet Hose Bag Type Filter
Some great advantages of this type of filters are they have longer life of the filter bags, lesser emission levels, reduced power consumption, and also lesser space requirement on the floor. They are very suitable where air flows are in very large volumes, higher temperatures, and harder to clean materials.

Furnace Fume Extraction Systems
They are applied in areas of operation where high heat is and fumes are generated. They serve to extract these flames and smoke from the sites or the workshop thus making the working environment pleasurable and friendly. These fumes are purified through the pollution prevention and treatment sites. Areas best suited are Induction furnaces, AOD furnaces, exothermic reaction furnaces and electric arc furnaces.

Monday, May 4, 2015

Air Pollution Control Norms in India and for Other Countries

Mechanism of Operation Involved in Air Pollution Control Norms
To control air pollution in India and other countries have imposed norms and major initiative for example in Indian is implemented by central pollution control boards and ministry of environments. The act available includes prevention and control of pollution acts 1981, environment protection act 1986 and occupational health act 1987.

Unique Features of Air Pollution Control Norms
Emission air pollution control standards have been developed for major industries in India and others countries. Supervise the full implementation to the industries that are highly pollutants like power plant, steel plant, wood working, re- rolling and brick kiln. Impose penalty and cancelling of the industries that are not conforming to air pollution acts and regulations. The pollution control boards are very active in taking strict actions on the polluting industries in India and other countries. They are implemented by independent bodies. All new industries and business have to evaluated and issued with NOC after conform to norms and installing the pollution control devices.
Why Use Air Pollution Control Norms in Industrial Operations?
Some industrial pollutant are very corrosive and may interfere with the day to day operation of the industries such as speeding up the rate of  rust, un healthy conditions for the workers as  are exposed to many  severe diseases . Through   air pollution control norms many industries have eradicate air pollutants such as gases like hydrogen sulphide and carbon dioxide, dust and particle emitted to the air. This has increased the morale confident and trust to the worker as they are able to work freely without any health hazards to fear. They help to reduce air pollution in the industrial operations and set quality standards. They also help the industries in maximizing of the returns through recycling and minimizing wastage.

Need for Quality Air Pollution Control Norms in Minimizing Pollutions in Industries
It have be noticed that due to economic growth globally many industries have continued to increase with unplanned manner which have resulted to great air pollution problems. The air pollution emitted by the industries is overwhelming and endangering the living organisms as well as leading to global climate change. There are of great needs for quality standards norms of minimizing and cleaning environments. If the air pollution is not controlled effectively may leads to many death and ozone layer destruction that are hazardous and dangerously.

Quality Aspects of Using Air Pollution Control Norms in India and Other Countries
They ensures all pollutant emitted from the industries are controlled and managed effectively in protecting a clean environment free from dangerous emission that leads to health problems. They ensure penalty and stop industries that violate and eliminate air pollutants such as gases and particles. They zero rate the air pollution in India and other countries by 98%which is recommendable.

Technological Advancements on Air Pollution Norms in Indian and Other Countries
Many countries employs a multi tiered advance in managing air pollution. They employ a mix of technological advancements based requirements and health based limitations. These technological advancements are cost effective in reducing air pollution as are based on the broad emission limit that all the industries are accepted to meet.

Cost Advantages of Using Air Pollution Control Norms in Chemical Industries
There numerous benefits that are achieved through use of air pollution control norms in chemical industries that overdo the cost. Comprehensive strategy that leads definitely to pollution free environment that is safe for our life.

Conclusions
Due to the rapid growth of industries in India and other countries as result of economical development has increased the air pollution at higher extent. India have emerged as the greatest investment and manufacturing destination for many international companies as well as Indian one. The consequences of air pollution emitted by industries have resulted to deteriorated quality air in India and other countries.

List of things Engineers Consider for Designing Air Pollution Control Projects

Envirometrics-The Art of Protecting Industrial Environment
Industrial health safety has been mandatory in order to prevent contaminating factors inside the industry premises and neighboring locations. Envirometrics is found to be the right solution by which professionals suggest suitable pollution control measures for industries.

Pollution Control Solutions with Respect to Industries
Industrial pollution differs widely. Industries like cement manufacturing, cotton, batch plant, etc releases contaminating wastes in the form of fine dust or gaseous form. Some industries release water waste that gets mixed up in rivers nearby. Hence, envirometrics is applied widely to suit the respective industry.

Contamination Analysis by Professionals
Envirometrics is the art of designing the perfect pollution control solution with respect to the industry. Engineers analyze on the type and amount of pollution and design pollution control equipments based on that. Techflow is one of the leading companies that provide air pollution control solutions to different industries.

Consultation for Industrial Air Pollution Control Project
We consult with industrial authorities who approach us to get suggestion to reduce pollutants in air. Our suggestion includes selection of suitable pollution restricting equipments, air pollution control project designing, pollution control plant designing, implementation of project, etc

Creation of Engineering Design
Techflow assists industries in terms of analyzing the possibilities of air pollution threat with respect to the type of industry. We then offer suitable solution in terms of pollution control equipment specification that matches the severity of pollutants released from respective industry.

Different Types of Pollution Control Solutions offered by Techflow
Out air atmosphere threat solutions include installation of axial fans, centrifugal blowers, fixation of dust collectors, fume extraction system, installation of bag filters, etc. Apart from that we also plan solutions in accordance with the effectiveness of equipments suitable for industry type.

Pollution control Project Planning
Projects formulation for controlling contaminating factors released from factories includes several steps. It begins with industrial waste analysis, sources that emit wastes, selection of suitable contamination resisting equipment, air quality modeling analysis, infectivity controlling regulations for industries imposed by respective Government, commissioning of equipments and monitoring air quality.

Studies Involved in Project Planning
Engineers consider multiple factors to offer appropriate air pollution management solution. Their study includes analysis of industrial structural design, checking the air quality inside the work atmosphere and then around the neighboring locations, evaluation of industrial infrastructure support, obtaining authoritative permit and regulatory consent, etc.

How Engineers at Techflow Consider Equipment Design?
Techflow professionals are experienced in designing equipments and products including the recently available technology that can sustain the industrial atmospheric condition. We provide bag filter, dust collector, wet scrubber, fume extraction systems and filtration, centrifugal fans and blowers and many more innovative types of equipment which can create healthy working atmosphere.

Conclusion
Air pollutants are of various types with respect to the manufacturing process. Installation of control equipments can reduce the contaminating impact to a great extent. Apart from pollution analysis and Techflow professionals also involve in studying the air quality after implementation of air pollution equipments. This method will help the industry to maintain safe atmosphere for long term.